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High-quality domestic linear guide rails, HTPM Kate Precision Machinery LG EA double-arc ball linear guide rails have arrived!

Publish Time：

2022-01-26

High-quality domestic linear guide rails HTPM Kate Machinery LG EA-double circular arc ball linear guide rails have arrived

 

The static and swing stiffness of the LG type double circular arc rolling linear guide are between single circular arc and double circular arc guide rails, with high rigidity and high self-aligning performance.

 

Product features:

1. Large carrying capacity, high rigidity

In guide rail spherical raceway On the surface, the circular arc groove is formed by shaping and grinding, increasing the contact area, which can withstand a larger allowable load. When subjected to impact load and heavy load, the bearing contact area is increased, and the rigidity of the system is improved. The LG type guide can withstand various loads in four directions: up, down, left, and right, and can be installed and designed for different purposes.

 

2. High working precision

If necessary, increase the preload appropriately to ensure that the steel balls do not slide, achieving smooth movement, reducing the impact and vibration of the movement. At the same time, the movement of the rolling linear guide is achieved by the rolling of steel balls, and the guide has low frictional resistance and a small difference between static and dynamic frictional resistance. Creeping is not easy to occur at low speeds. High repeat positioning accuracy, the clamp is suitable for moving parts that frequently start or change direction.

 

3. Easy to install

Due to the use of precise processing technology, the guide rail has high linearity, guide rail mounting holes The distance error of the holes is small, and the installation is convenient. At the same time, because the LG guide is equipped with a wire retainer in the slider, it is easy to disassemble and assemble. Kate can also provide users with "dummy guides" for assembly.

 

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Latest News

Linear guide rail - stainless steel guide rail

sj2025-01-08

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Linear guide rail replacement and repair case

sj2024-12-31

Linear guide rail replacement and repair case

The following is a case study of replacing and repairing a linear guide rail: Customer feedback: "The equipment suddenly stopped moving left and right, so it needs repair." Therefore, we went to the site to replace the linear guide rail installed on the equipment. On-site confirmation: A device for processing profiles is installed above the linear guide rail. This device moves left and right using the linear guide rail to process the profiles. However, the guide rail on site could no longer move left and right, preventing it from working. It was visually apparent that the linear guide rail was damaged. When the equipment on the guide rail was lifted with a crowbar and the slider was removed, it was found to be damaged. Due to severe rusting at the mounting points of the slider and rail, it was difficult to remove the slider when disassembling it, which may have caused the damage to the linear guide rail. When we tried moving it again after replacing it with a new slider, the movement was still very poor. It is estimated that simply replacing the slider would not only cause it to be damaged again, but may also damage the rail and rack. Therefore, we informed the customer of the current condition of the equipment, the repair method and the quotation, and persuaded the customer to carry out further repairs. Repair process The equipment was lifted with a crowbar, and wooden blocks were placed under the workbench to prevent the equipment above from falling, and then the slider was removed. When trying to remove the slider, it was quite difficult to move it due to severe rust on the rail. Since the slider could not be removed smoothly, we first removed the rust using sandpaper and rust remover. (The rust on the rail made it difficult to move the slider; if the slider was forcibly moved, it could be damaged.) After the repair and test run, the workbench of the profile processing equipment ran smoothly. Suggestions on how to prevent recurrence of faults Regular inspection of transmission parts is very important to prevent unexpected damage. As a preventive measure, it is recommended to lubricate the guide rail regularly. If not dealt with in time, this kind of rust will occur, which may lead to equipment failure. (Construction site: Gunma Prefecture, Japan) The above is the main content of the repair report. This is a very common after-sales service scenario. Therefore, the questions are: 1. The report believes that the main cause of the failure is rust on the guide rail. Do you agree with this reason? 2. The corresponding measures in the report are: replacing the slider and removing rust from the rail. Is this OK? If you have better suggestions, please leave your comments and suggestions.

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Japanese imported THK linear guide SRG series makes equipment run as fast as lightning

sj2025-03-14

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During long-term continuous operation, the wear on the guide surface is minimal, effectively extending the maintenance cycle and service life of the equipment. Even under high-intensity working conditions for extended periods in automated production lines, the SRG series linear guides maintain good performance, reducing equipment downtime and lowering operating costs for businesses. Application Case: Tesla Shanghai Gigafactory Press Line The press production line at Tesla's Shanghai factory uses SRG-L extended guides. Under high-intensity conditions with 24-hour continuous operation, the lubrication cycle is extended to 4500 hours, reducing downtime maintenance by 70% compared to traditional guides. The special surface treatment process extends the guide life to over 30,000 hours, reducing maintenance costs by 40%. III. Application Scenarios: Core Support for High-End Manufacturing 1. Machine Tool Processing The Japanese Yamazaki Mazak INTEGREX i-400 AM hybrid machine tool uses SRG 65 guides to maintain micrometer-level accuracy during 5-axis linkage processing. Its 45° contact angle design allows the machine tool to withstand an overturning moment of 800 N·m, ensuring the stability of complex surface processing. 2. Industrial Robots After using the SRG modular guide, the load capacity of the KUKA KR 1000 Titan heavy-duty robot increased from 800 kg to 1000 kg, and the repeat positioning accuracy reached ±0.005 mm. In automotive body welding, the cycle time is shortened by 15%, and the weld consistency is improved by 25%. 3. Semiconductor Manufacturing The wafer handling system of TSMC's 3nm chip production line is equipped with customized SRG-Nano guides, achieving nanometer-level positioning in a cleanroom environment. Its hooded roller technology prevents the intrusion of 0.1 μm particles, ensuring that the equipment has an annual uptime exceeding 8700 hours. 4. Medical Imaging Equipment The Siemens SOMATOM Force CT scanner uses SRG silent guides, controlling vibration noise during scanning to below 55 decibels. The low-friction characteristics increase the gantry rotation speed to 0.25 seconds/revolution while maintaining sub-millimeter slice thickness accuracy. IV. Innovation and Upgrades: The Future of Intelligent Transmission The SRG series linear guides use THK's unique advanced manufacturing processes and precision grinding technology to ensure that the matching accuracy of the guide blocks reaches the micrometer level. This high-precision characteristic allows the equipment to achieve extremely precise positioning and movement during operation, effectively avoiding product quality problems caused by errors. In semiconductor manufacturing equipment, the SRG series linear guides can precisely control the handling and processing positions of wafers, meeting the requirements of nanometer-level manufacturing processes and providing strong hardware support for the development of the semiconductor industry. Application Case: Boston Dynamics Robot Boston Dynamics' Spot Mini robot integrates lightweight SRG guides in joint transmission, increasing the payload-to-self-weight ratio by 40%. The integrated displacement sensor monitors the joint status in real time, and the AI algorithm predicts potential failures, improving maintenance efficiency by 60%. V. Industry Benchmark Application Examples From precision machine tools to automated production lines, from medical equipment to semiconductor manufacturing, THK SRG linear guides are driving global industrial equipment towards higher precision and higher efficiency with their revolutionary technological breakthroughs. Choosing the SRG series is not just choosing a transmission component; it is choosing the core competitiveness of the intelligent manufacturing era. If you have any objections or needs, please feel free to contact me. You are also welcome to discuss with me. Contact number: 15524757549 (WeChat synchronized)

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